鑄造是將金屬熔煉成符合一定要求的液體并澆入鑄型內,經冷卻凝固、清整處理后得到有預定形狀、尺寸和性能的鑄件的工藝過程。
鑄(zhu)(zhu)件的(de)加工鑄(zhu)(zhu)造(zao)(zao)可以說有(you)許多種工藝方法(fa),現在使用(yong)較(jiao)為(wei)廣泛的(de)主要有(you)砂(sha)型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)、殼型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)、精密(mi)鑄(zhu)(zhu)造(zao)(zao)及(ji)陶瓷型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)。所有(you)這(zhe)些鑄(zhu)(zhu)造(zao)(zao)工藝的(de)共(gong)同點是,鑄(zhu)(zhu)型(xing)(xing)(xing)都設(she)計有(you)澆(jiao)注系統(tong),即熔融金屬(shu)進入型(xing)(xing)(xing)腔(qiang)的(de)通(tong)道(dao)(dao);鑄(zhu)(zhu)型(xing)(xing)(xing)都是在每次澆(jiao)注完成(cheng)后(hou)就(jiu)被破壞掉。這(zhe)些鑄(zhu)(zhu)造(zao)(zao)通(tong)道(dao)(dao)在砂(sha)型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)中被稱為(wei)直澆(jiao)道(dao)(dao)、橫澆(jiao)道(dao)(dao)及(ji)內澆(jiao)口,見圖(tu)2-1。鑄(zhu)(zhu)型(xing)(xing)(xing)是由型(xing)(xing)(xing)芯(xin)來形成(cheng)鑄(zhu)(zhu)件的(de)空腔(qiang)和凹槽的(de)。
金屬液澆注完畢之后,所得(de)到(dao)的鑄件(jian)在(zai)出廠之前,還需要進(jin)行(xing)諸如清理、檢驗、磨光以及在(zai)必要時進(jin)行(xing)的焊(han)補和熱處理等后繼工(gong)序(xu)。
鑄(zhu)(zhu)造(zao)(zao)(zao)種類(lei)很多,按造(zao)(zao)(zao)型(xing)(xing)(xing)方法習(xi)慣分為(wei)(wei)(wei):①. 普通(tong)砂型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao),包括濕砂型(xing)(xing)(xing)、干(gan)砂型(xing)(xing)(xing)和(he)化(hua)學硬化(hua)砂型(xing)(xing)(xing)三種類(lei)型(xing)(xing)(xing);②. 特種鑄(zhu)(zhu)造(zao)(zao)(zao),按造(zao)(zao)(zao)型(xing)(xing)(xing)材料又可分為(wei)(wei)(wei)以(yi)天然礦產砂石為(wei)(wei)(wei)主要造(zao)(zao)(zao)型(xing)(xing)(xing)材料的特種鑄(zhu)(zhu)造(zao)(zao)(zao)(如(ru)熔(rong)模鑄(zhu)(zhu)造(zao)(zao)(zao)、泥型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)、鑄(zhu)(zhu)造(zao)(zao)(zao)車間(jian)殼型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)、負(fu)壓鑄(zhu)(zhu)造(zao)(zao)(zao)、實型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)、陶瓷型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)等(deng))和(he)以(yi)金屬(shu)為(wei)(wei)(wei)主要鑄(zhu)(zhu)型(xing)(xing)(xing)材料的特種鑄(zhu)(zhu)造(zao)(zao)(zao)(如(ru)金屬(shu)型(xing)(xing)(xing)鑄(zhu)(zhu)造(zao)(zao)(zao)、壓力鑄(zhu)(zhu)造(zao)(zao)(zao)、連續鑄(zhu)(zhu)造(zao)(zao)(zao)、低壓鑄(zhu)(zhu)造(zao)(zao)(zao)、離心鑄(zhu)(zhu)造(zao)(zao)(zao)等(deng))兩種類(lei)型(xing)(xing)(xing)。
鑄造(zao)是比較經(jing)濟(ji)的毛坯成型方(fang)法(fa)(fa),對于形(xing)狀復雜的零件更能(neng)顯示(shi)出它的經(jing)濟(ji)性。如汽車發(fa)動機的缸(gang)體和缸(gang)蓋,船舶螺旋槳以(yi)及精(jing)致的工藝(yi)藝(yi)術品等(deng)。有些難以(yi)切削(xue)的零件,如燃氣(qi)輪機的鎳基(ji)合(he)金(jin)零件不(bu)用鑄造(zao)方(fang)法(fa)(fa)是無(wu)法(fa)(fa)成型的。
另外,鑄造(zao)的(de)零(ling)件(jian)尺寸和重量(liang)的(de)適應范圍很寬,金(jin)屬的(de)種類幾(ji)乎不(bu)受限(xian)制(zhi);鑄造(zao)零(ling)件(jian)在(zai)(zai)具有一般機(ji)械性能(neng)的(de)同時(shi),還具有耐磨、耐腐蝕、吸(xi)震等綜合性能(neng),是其他(ta)金(jin)屬成型方法(fa)如鍛(duan)、軋(ya)、焊(han)、沖壓(ya)等所達不(bu)到的(de)。因此,在(zai)(zai)機(ji)器制(zhi)造(zao)業中(zhong)用鑄造(zao)方法(fa)生產的(de)毛坯零(ling)件(jian),在(zai)(zai)數量(liang)和噸位上(shang)迄今仍是最多的(de)。