浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不銹(xiu)鋼(gang)無縫(feng)鋼(gang)管(guan)90萬噸,不銹鋼焊(han)接(jie)鋼管(guan)60萬噸。


在浙江不(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)廠(chang)家(jia)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)車間(jian)內(nei)設(she)有(you)MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)組(zu),可(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)最大(da)(da)(da)外徑為(wei)(wei)355.6mm 不(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan);小(xiao)型(xing)連(lian)軋(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)組(zu),可(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)最大(da)(da)(da)外徑為(wei)(wei)89mm 不(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan);大(da)(da)(da)型(xing)周(zhou)(zhou)(zhou)期(qi)軋(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)組(zu),可(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)最大(da)(da)(da)外徑為(wei)(wei)600mm 不(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan);擴(kuo)管(guan)(guan)(guan)(guan)(guan)機(ji)組(zu),可(ke)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)最大(da)(da)(da)外徑為(wei)(wei)925mm的(de)(de)不(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)。此外,在浙江至德鋼(gang)(gang)(gang)業有(you)限公(gong)(gong)司不(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)廠(chang)還設(she)有(you)三套周(zhou)(zhou)(zhou)期(qi)軋(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)組(zu)。Dalmine 鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)公(gong)(gong)司于(yu)1988~1993年(nian)進行了生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)重(zhong)組(zu),力求(qiu)維護傳統市場,其(qi)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)重(zhong)組(zu)的(de)(de)主要內(nei)容為(wei)(wei):拆除大(da)(da)(da)型(xing)周(zhou)(zhou)(zhou)期(qi)軋(ya)管(guan)(guan)(guan)(guan)(guan)機(ji),增設(she)斜(xie)軋(ya)擴(kuo)徑機(ji),將(jiang)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)的(de)(de)重(zhong)心置于(yu)MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)組(zu)上(shang)。生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)重(zhong)組(zu)前 Bergamo 鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)廠(chang)設(she)有(you)MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)和(he)周(zhou)(zhou)(zhou)期(qi)軋(ya)管(guan)(guan)(guan)(guan)(guan)2條軋(ya)制線,MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)車間(jian)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)φ114~711mm(4 1/2~14英寸)的(de)(de)管(guan)(guan)(guan)(guan)(guan)子,年(nian)產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)33.7萬噸。,周(zhou)(zhou)(zhou)期(qi)軋(ya)管(guan)(guan)(guan)(guan)(guan)車間(jian)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)Φ244~711mm(9 3/8~28英寸)的(de)(de)管(guan)(guan)(guan)(guan)(guan)子,年(nian)產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)8.7萬噸。煉(lian)鋼(gang)(gang)(gang)廠(chang)設(she)有(you)45t的(de)(de)煉(lian)鋼(gang)(gang)(gang)爐,用于(yu)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)周(zhou)(zhou)(zhou)期(qi)軋(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)用的(de)(de)鋼(gang)(gang)(gang)錠(ding)(ding);90t電(dian)爐和(he)連(lian)鑄(zhu)機(ji)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)MPM軋(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)用的(de)(de)連(lian)鑄(zhu)坯(pi)。上(shang)述兩種(zhong)產(chan)(chan)(chan)(chan)(chan)(chan)品(即圓(yuan)坯(pi)和(he)鋼(gang)(gang)(gang)錠(ding)(ding))年(nian)產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)44.8萬噸。因此需要購入相當數量(liang)(liang)(liang)的(de)(de)圓(yuan)坯(pi)以(yi)補(bu)充(chong)鋼(gang)(gang)(gang)產(chan)(chan)(chan)(chan)(chan)(chan)量(liang)(liang)(liang)的(de)(de)不(bu)(bu)足(zu),并向小(xiao)直徑鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)廠(chang)供料。


 生(sheng)產(chan)(chan)改組前鋼(gang)管(guan)公司的(de)(de)煉鋼(gang)廠(chang)由于(yu)生(sheng)產(chan)(chan)率(lv)低,競爭能(neng)(neng)力很(hen)差;MPM軋管(guan)廠(chang)對(dui)(dui)于(yu)直(zhi)徑(jing)大于(yu)179mm的(de)(de)管(guan)子來(lai)說生(sheng)產(chan)(chan)率(lv)是很(hen)高的(de)(de),但設備利用率(lv)低于(yu)70%;周(zhou)期(qi)軋管(guan)廠(chang),對(dui)(dui)大直(zhi)徑(jing)鋼(gang)管(guan)的(de)(de)生(sheng)產(chan)(chan)來(lai)說,生(sheng)產(chan)(chan)能(neng)(neng)力是足夠的(de)(de),但由于(yu)采用鋼(gang)錠,原材料成本(ben)高。工藝(yi)陳舊,質量水平低下。


 根據上(shang)述情況(kuang),為了提高競爭(zheng)能力,生產系統重組的(de)總目(mu)標是:提高MPM軋管廠的(de)設備利用(yong)率;由于擴(kuo)徑管坯單重提高,使MPM軋機按(an)新(xin)的(de)產品大(da)綱生產,提高其產量水(shui)平(ping);用(yong)連鑄圓坯取代鋼錠。


 其(qi)(qi)具(ju)體(ti)做(zuo)法是(shi):對(dui)煉(lian)(lian)鋼(gang)廠(chang)而言(yan)(yan),45噸煉(lian)(lian)鋼(gang)爐停(ting)產,為了(le)提高(gao)管(guan)(guan)(guan)坯自給能(neng)力要提高(gao)煉(lian)(lian)鋼(gang)能(neng)力,以(yi)提供(gong)本(ben)廠(chang)所(suo)需的(de)全部連(lian)鑄圓坯;對(dui)于ф406mm(16英(ying)寸)以(yi)上(shang)不(bu)銹(xiu)鋼(gang)管(guan)(guan)(guan)的(de)產生(sheng)而言(yan)(yan),拆除周期軋(ya)管(guan)(guan)(guan)機(ji)(ji),設置擴(kuo)(kuo)管(guan)(guan)(guan)機(ji)(ji)和均整機(ji)(ji),其(qi)(qi)母體(ti)管(guan)(guan)(guan)由(you)MPM軋(ya)機(ji)(ji)生(sheng)產。在1995年3月舉行的(de)費城國際鋼(gang)管(guan)(guan)(guan)會議上(shang)INNSE和Dalmine兩公司(si)聯合宣(xuan)讀了(le)關于斜軋(ya)擴(kuo)(kuo)徑(jing)工(gong)藝(yi)及其(qi)(qi)應用實例(li)的(de)論文(wen),接著INNSE公司(si)又在1996年第1期的(de)《Tube &Pipe Technology》雜志上(shang)發(fa)表題為“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一(yi)文(wen),其(qi)(qi)內(nei)容主要是(shi)講斜軋(ya)擴(kuo)(kuo)徑(jing)工(gong)藝(yi)技(ji)術,根據達爾明公司(si)新的(de)斜軋(ya)擴(kuo)(kuo)徑(jing)機(ji)(ji)投產的(de)經驗(yan),INNSE將(jiang)這種工(gong)藝(yi)正式稱(cheng)作NRE工(gong)藝(yi),即(ji)“New Rotary Expanding(technology)。