鋼的(de)低(di)倍組織(zhi)(zhi)及(ji)(ji)缺(que)陷評(ping)定(ding)適用于碳素鋼、合金結構鋼、彈簧鋼等鋼材(cai)(cai)(坯)。不同鋼材(cai)(cai) (坯)低(di)倍組織(zhi)(zhi)及(ji)(ji)缺(que)陷在試樣表面上的(de)形(xing)態不完(wan)全一(yi)樣,因(yin)此在判斷(duan)缺(que)陷性質時(shi)應(ying)作具(ju)體分析。低(di)倍組織(zhi)(zhi)及(ji)(ji)缺(que)陷應(ying)以(yi)肉眼可(ke)見為限(xian),在辯明(ming)缺(que)陷性質時(shi),也可(ke)以(yi)借助放大(da)鏡。根據(ju)鋼材(cai)(cai)尺寸(cun)及(ji)(ji)缺(que)陷性質,可(ke)參照低(di)倍金相標(biao)準中的(de)三(san)套標(biao)準評(ping)級圖進行評(ping)定(ding)。       


   如果(guo)(guo)用以評(ping)定(ding)直(zhi)徑邊(bian)(bian)長為40~150m圓(yuan)、方鋼,其低(di)倍(bei)組(zu)織(zhi)和缺陷形態(tai)分下(xia)(xia)列五種:一(yi)般(ban)疏松1-4級(ji)(ji)(ji);中心(xin)疏松1—4級(ji)(ji)(ji);一(yi)般(ban)點狀偏(pian)析1—4級(ji)(ji)(ji);邊(bian)(bian)緣(yuan)點狀偏(pian)析1—4級(ji)(ji)(ji);錠型偏(pian)析1—4級(ji)(ji)(ji)。如果(guo)(guo)用以評(ping)定(ding)直(zhi)徑或邊(bian)(bian)長大于150~250mm圓(yuan)、方鋼,其低(di)倍(bei)組(zu)織(zhi)及(ji)缺陷形態(tai)分為下(xia)(xia)列五種。一(yi)般(ban)疏松1—4級(ji)(ji)(ji);中心(xin)疏松1—4級(ji)(ji)(ji);錠型偏(pian)析1—4級(ji)(ji)(ji);一(yi)般(ban)點狀偏(pian)析1一(yi)4級(ji)(ji)(ji);邊(bian)(bian)緣(yuan)點狀偏(pian)析1—4級(ji)(ji)(ji);如果(guo)(guo)用以評(ping)定(ding)直(zhi)徑飛邊(bian)(bian)長為40—250mm圓(yuan)其低(di)倍(bei)組(zu)織(zhi)及(ji)缺陷形態(tai)分為下(xia)(xia)列八種。皮下(xia)(xia)氣泡;內部氣泡;非(fei)金屬夾雜(za);異金屬夾雜(za);縮孔殘余1—3級(ji)(ji)(ji);翻(fan)皮1—3級(ji)(ji)(ji);白點1—3級(ji)(ji)(ji);軸心(xin)晶間裂(lie)紋1—3級(ji)(ji)(ji)。


  對于(yu)直徑(jing)或邊長小于(yu)40m和大于(yu)250mm的圓、方鋼(gang)及(ji)扁鋼(gang)的低倍組織(zhi)及(ji)缺(que)(que)陷(xian),根據供(gong)需雙(shuang)方協議也可參照上(shang)述評(ping)定(ding)級別進行評(ping)定(ding)。在評(ping)定(ding)各(ge)類(lei)低倍組織(zhi)及(ji)缺(que)(que)陷(xian)時(shi),當(dang)輕(qing)重程度介于(yu)相鄰兩級之間(jian)時(shi),可上(shang)浮半級,當(dang)試樣面上(shang)的缺(que)(que)陷(xian)所占面積百分率超(chao)過現有標準級別時(shi),則其(qi)級別還要(yao)向上(shang)浮動。對于(yu)不(bu)要(yao)求評(ping)定(ding)級別的缺(que)(que)陷(xian),只(zhi)判定(ding)缺(que)(que)陷(xian)類(lei)別。      


 鋼(gang)的(de)低倍組織及缺陷的(de)特征(zheng)有一般疏松,中心疏松,皮下氣泡,內部氣泡,錠型偏(pian)(pian)析(xi)(xi),點(dian)狀偏(pian)(pian)析(xi)(xi),晶(jing)內偏(pian)(pian)析(xi)(xi),軸(zhou)心碳偏(pian)(pian)析(xi)(xi),比重偏(pian)(pian)析(xi)(xi),縮孔殘余,翻皮,白點(dian),軸(zhou)心晶(jing)間裂(lie)紋,異金屬夾(jia)雜物,非金屬夾(jia)渣,粗晶(jing),折疊,流線等,大致(zhi)十(shi)八種(zhong)。本文就一般疏松的(de)特征(zheng)、評(ping)定原(yuan)則、產(chan)生缺陷的(de)原(yuan)因以及解決(jue)或改善缺陷的(de)方法來做一下深刻討論。       


  一(yi)般(ban)疏(shu)松(song)的(de)(de)(de)(de)特征是在(zai)酸(suan)蝕試樣表面上(shang)(shang)表現為組織(zhi)不(bu)致(zhi)密,呈(cheng)分散的(de)(de)(de)(de)暗(an)點(dian)(dian)(dian)(dian)狀(zhuang)(zhuang)和(he)孔(kong)(kong)隙(xi),暗(an)點(dian)(dian)(dian)(dian)多(duo)呈(cheng)圓(yuan)(yuan)形或(huo)橢圓(yuan)(yuan)形。孔(kong)(kong)隙(xi)在(zai)放大(da)(da)鏡(jing)下觀(guan)察,為不(bu)規(gui)則(ze)的(de)(de)(de)(de)空洞或(huo)圓(yuan)(yuan)形針孔(kong)(kong)。這(zhe)些(xie)暗(an)點(dian)(dian)(dian)(dian)和(he)孔(kong)(kong)隙(xi)一(yi)般(ban)出現在(zai)粗大(da)(da)的(de)(de)(de)(de)樹(shu)(shu)枝(zhi)狀(zhuang)(zhuang)晶(jing)(jing)主軸和(he)次(ci)軸之(zhi)間,疏(shu)松(song)區發(fa)暗(an)而(er)軸部發(fa)亮(liang)。當亮(liang)區和(he)暗(an)區的(de)(de)(de)(de)腐(fu)蝕程度差別不(bu)大(da)(da)時(shi)則(ze)不(bu)產生(sheng)凹坑。產生(sheng)原因則(ze)是:鋼(gang)(gang)液在(zai)凝固(gu)(gu)時(shi),結晶(jing)(jing)核心以樹(shu)(shu)枝(zhi)狀(zhuang)(zhuang)晶(jing)(jing)形式(shi)長(chang)大(da)(da),在(zai)樹(shu)(shu)枝(zhi)狀(zhuang)(zhuang)晶(jing)(jing)主軸和(he)次(ci)軸之(zhi)間存(cun)在(zai)著由于(yu)鋼(gang)(gang)液凝固(gu)(gu)時(shi)產生(sheng)的(de)(de)(de)(de)細(xi)微(wei)縮孔(kong)(kong)和(he)析(xi)(xi)集(ji)一(yi)些(xie)低熔點(dian)(dian)(dian)(dian)組元,氣體和(he)非金屬夾(jia)雜物;這(zhe)些(xie)細(xi)微(wei)縮孔(kong)(kong)和(he)析(xi)(xi)集(ji)的(de)(de)(de)(de)物質經酸(suan)蝕后呈(cheng)現組織(zhi)疏(shu)松(song)。一(yi)般(ban)疏(shu)松(song)的(de)(de)(de)(de)危害(hai)性在(zai)于(yu)材料(liao)內部分布(bu)區域較廣,且孔(kong)(kong)隙(xi)和(he)小孔(kong)(kong)又較偏聚時(shi),將明顯地削弱鋼(gang)(gang)的(de)(de)(de)(de)疲(pi)勞(lao)強度和(he)其它機械性能,同(tong)時(shi)增大(da)(da)鋼(gang)(gang)在(zai)鍛造(zao)時(shi)的(de)(de)(de)(de)開裂傾向。評定(ding)原則(ze)是根據分散在(zai)整個(ge)截面上(shang)(shang)的(de)(de)(de)(de)暗(an)點(dian)(dian)(dian)(dian)狀(zhuang)(zhuang)和(he)孔(kong)(kong)隙(xi)的(de)(de)(de)(de)數量、大(da)(da)小及它們的(de)(de)(de)(de)分布(bu)狀(zhuang)(zhuang)態,并(bing)(bing)考(kao)慮到(dao)樹(shu)(shu)枝(zhi)狀(zhuang)(zhuang)晶(jing)(jing)的(de)(de)(de)(de)粗細(xi)程度而(er)定(ding)。我們可以采用快(kuai)速(su)結晶(jing)(jing)的(de)(de)(de)(de)方(fang)法來改善或(huo)消(xiao)除(chu)一(yi)般(ban)疏(shu)松(song)缺陷,使樹(shu)(shu)枝(zhi)狀(zhuang)(zhuang)晶(jing)(jing)得不(bu)到(dao)充分的(de)(de)(de)(de)發(fa)展并(bing)(bing)減少鋼(gang)(gang)中夾(jia)雜物和(he)氣體。