前不(bu)久,由攀鋼研(yan)制(zhi)的大功率電爐用高(gao)性能Cr20Ni80電熱合金線材產品試用周期超過一年,使用壽命高(gao)出國(guo)內(nei)同行業(ye)平均水平40%以上,其他綜合指標也獲(huo)得試用客戶好評。經客戶論證,成(cheng)功獲(huo)得可參與招標的合格供貨商資格。
據悉,Cr20Ni80電(dian)熱(re)合金具有熔點高(gao)、電(dian)阻(zu)率高(gao)、電(dian)阻(zu)溫度系數小、高(gao)中低溫抗氧(yang)化性能好等特點,多用于生產電(dian)熱(re)元(yuan)件(jian)、高(gao)中溫電(dian)阻(zu)元(yuan)件(jian)、應力測量元(yuan)件(jian)和特殊元(yuan)件(jian)等,是電(dian)氣領(ling)域重要的基礎材料(liao)。
我國是電(dian)熱(re)合(he)(he)金(jin)的(de)主(zhu)要消(xiao)耗國,國內電(dian)熱(re)合(he)(he)金(jin)生(sheng)產(chan)企業以中小型民營企業為主(zhu)。與進(jin)(jin)口(kou)(kou)產(chan)品(pin)(pin)相比(bi),國產(chan)電(dian)熱(re)合(he)(he)金(jin)產(chan)品(pin)(pin)在質(zhi)量、性(xing)能(neng)及使(shi)用(yong)壽命(ming)上均存在較大差距。基(ji)于國內產(chan)業升級與進(jin)(jin)口(kou)(kou)替代的(de)強烈需(xu)求,攀(pan)鋼科(ke)研(yan)人員從(cong)材料設計出發(fa),系統(tong)研(yan)究(jiu)合(he)(he)金(jin)成(cheng)(cheng)(cheng)分、冶煉工(gong)(gong)藝、加(jia)工(gong)(gong)工(gong)(gong)藝及熱(re)處理工(gong)(gong)藝等(deng)因素(su)對(dui)Cr20Ni80電(dian)熱(re)合(he)(he)金(jin)性(xing)能(neng)的(de)影響規(gui)律,深度優化Cr20Ni80電(dian)熱(re)合(he)(he)金(jin)成(cheng)(cheng)(cheng)分及全(quan)流程生(sheng)產(chan)工(gong)(gong)藝。經多(duo)輪次實驗(yan)(yan)室小錠(ding)型試驗(yan)(yan)驗(yan)(yan)證和數值模(mo)擬(ni)驗(yan)(yan)證后,通過工(gong)(gong)業試制(zhi),成(cheng)(cheng)(cheng)功(gong)打通大功(gong)率電(dian)爐用(yong)高性(xing)能(neng)Cr20Ni80電(dian)熱(re)合(he)(he)金(jin)線材產(chan)品(pin)(pin)生(sheng)產(chan)全(quan)流程工(gong)(gong)藝,首次完成(cheng)(cheng)(cheng)噸級成(cheng)(cheng)(cheng)品(pin)(pin)試制(zhi),產(chan)品(pin)(pin)質(zhi)量達(da)標,綜合(he)(he)性(xing)能(neng)達(da)到國內領(ling)先水平(ping)。