包鋼不(bu)銹鋼管廠主要有以下鋼管生產線:


  1. 制鋼生(sheng)產(chan)線(xian);2. Φ180mm MPM連(lian)(lian)軋(ya)生(sheng)產(chan)線(xian);3. ф159mm PQF連(lian)(lian)軋(ya)生(sheng)產(chan)線(xian);4. Φ460mm PQF連(lian)(lian)軋(ya)生(sheng)產(chan)線(xian);5. 石油管(guan)(guan)生(sheng)產(chan)線(xian)。鋼管(guan)(guan)公(gong)司無(wu)縫管(guan)(guan)生(sheng)產(chan)工藝(yi)流(liu)程:


  魚雷罐(鐵(tie)水(shui))→轉爐(lu)(鋼(gang)水(shui))→精煉→連鑄(zhu)(連鑄(zhu)圓坯)→各熱軋(ya)線環形加(jia)熱爐(lu)(坯料加(jia)熱)→穿孔(kong)機(毛管)→連軋(ya)機(荒管)→定(ding)張(zhang)減(定(ding)徑)→鋼(gang)管定(ding)尺鋸切→矯直→檢查→噴標→打包→成品入庫(成品)。


  制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。


  Φ180mm生產線(xian)(xian)于(yu)1999年(nian)投產,引進了意大利INNSE公司設計制(zhi)造的(de)五機(ji)架MINI-MPM連軋機(ji);同時配套(tao)有(you)12機(ji)架三輥定徑機(ji)和(he)24機(ji)架的(de)三輥張(zhang)力減(jian)徑機(ji)。機(ji)組年(nian)設計能力為20萬噸(dun),現年(nian)產量已達到(dao)37萬噸(dun)以(yi)上,可生產外(wai)徑范(fan)(fan)圍為ф60.3~244.5mm,壁厚范(fan)(fan)圍為2.5~27mm的(de)各類石(shi)油套(tao)管(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)線(xian)(xian)管(guan)(guan)(guan)(guan)(guan)、低中壓(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)、高壓(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)(guan)(guan)、高壓(ya)化(hua)肥管(guan)(guan)(guan)(guan)(guan)、石(shi)油裂化(hua)管(guan)(guan)(guan)(guan)(guan)等。


  Φ180mm精整(zheng)有兩條(tiao)精整(zheng)生產(chan)線(xian),分別于2003年(nian)(nian)投(tou)產(chan)一(yi)套(tao)ф180mm德國 SMS MEER 進口精整(zheng)線(xian),2015年(nian)(nian)投(tou)產(chan)建成一(yi)套(tao)ф245國產(chan)精整(zheng)線(xian),可(ke)以進行矯(jiao)直、無損(sun)檢測(ce)、人工檢查、水(shui)壓試驗、倒(dao)棱、通徑、測(ce)長、稱重、噴標、包裝(zhuang)作(zuo)業工序(xu)。


  Φ159mm熱(re)軋(ya)(ya)生產(chan)線于2011年投產(chan),熱(re)軋(ya)(ya)區域(yu)引進(jin)了(le)當(dang)今國(guo)際最(zui)先進(jin)PQF連(lian)軋(ya)(ya)機(ji)組。主(zhu)體(ti)設備由SMS INNSE公司設計制(zhi)造。6機(ji)架連(lian)軋(ya)(ya)機(ji)采用了(le)PQF工藝最(zui)先進(jin)的(de)正Y倒Y交替布置方式,同時配置了(le)德(de)國(guo)MEER公司設計制(zhi)造的(de)24機(ji)架三(san)輥(gun)張力(li)減徑(jing)(jing)機(ji),可(ke)對鋼管(guan)(guan)(guan)進(jin)行在線測(ce)(ce)徑(jing)(jing)、測(ce)(ce)厚和測(ce)(ce)溫。預精整(zheng)區域(yu)建設有三(san)條相同配置的(de)高(gao)水平預精整(zheng)線,可(ke)以進(jin)行鋼管(guan)(guan)(guan)定尺鋸切、矯直、無損檢測(ce)(ce)、人工檢查、吹吸(xi)灰、測(ce)(ce)長、稱重(zhong)、噴標、包裝等(deng)(deng)作(zuo)業工序。機(ji)組設計年產(chan)量40萬噸,可(ke)生產(chan)外徑(jing)(jing)范(fan)圍(wei)為ф38~168mm,壁厚范(fan)圍(wei)為2.8~25mm的(de)各類石(shi)油套管(guan)(guan)(guan)、管(guan)(guan)(guan)線管(guan)(guan)(guan)、鉆桿、低中(zhong)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)、機(ji)械(xie)用管(guan)(guan)(guan)、輸送流體(ti)用管(guan)(guan)(guan)、船舶用管(guan)(guan)(guan)、石(shi)油裂(lie)化管(guan)(guan)(guan)等(deng)(deng)。


  Φ460mm熱軋生(sheng)產線于2012年投產,熱軋區(qu)域(yu)引進(jin)(jin)(jin)了當今國際最先進(jin)(jin)(jin)PQF連軋機(ji)組。主體設備由SMS INNSE公司設計制造。采(cai)用的(de)(de)(de)5機(ji)架三(san)輥連軋機(ji)可(ke)(ke)進(jin)(jin)(jin)行(xing)軸向快速換輥;同時(shi)配(pei)(pei)套由MEER公司設計的(de)(de)(de)12機(ji)架三(san)輥定徑(jing)機(ji),可(ke)(ke)對鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)進(jin)(jin)(jin)行(xing)在線測徑(jing)、測長(chang)和測溫(wen)。預精整區(qu)域(yu)建設有兩條相同配(pei)(pei)置(zhi)的(de)(de)(de)高水(shui)平預精整線,可(ke)(ke)以進(jin)(jin)(jin)行(xing)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)定尺鋸切、矯直、無損檢(jian)測、人工檢(jian)查(cha)、吹吸灰、測長(chang)、稱重、噴標、包裝等作(zuo)業工序(xu)。機(ji)組設計年產量(liang)62萬噸,可(ke)(ke)生(sheng)產外徑(jing)范圍(wei)為(wei)ф244.5~457mm,壁厚范圍(wei)為(wei)6.0~60mm的(de)(de)(de)各類石油套管(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)線管(guan)(guan)(guan)(guan)(guan)、鉆(zhan)桿、低中壓鍋爐管(guan)(guan)(guan)(guan)(guan)、高壓鍋爐管(guan)(guan)(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)(guan)(guan)、石油裂(lie)化管(guan)(guan)(guan)(guan)(guan)、特殊用途油套管(guan)(guan)(guan)(guan)(guan)及其(qi)他高合金管(guan)(guan)(guan)(guan)(guan)等。


  不銹鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公(gong)司配套建設(she)有三(san)條(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)。φ159mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)和(he)ф460mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)配套建設(she)的(de)(de)兩條(tiao)(tiao)(tiao)新型熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian),其(qi)核心設(she)備均采用(yong)進(jin)(jin)口先進(jin)(jin)設(she)備,可(ke)(ke)按照(zhao)標準(zhun)或(huo)用(yong)戶要求對油(you)(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)壓(ya)鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)品種(zhong)進(jin)(jin)行(xing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩粗、調質、正(zheng)火、正(zheng)火+回(hui)火及(ji)(ji)退火等(deng)工序作(zuo)業。其(qi)中在ф159mm熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)建設(she)有一(yi)(yi)條(tiao)(tiao)(tiao)油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩粗線(xian)(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)(tiao)油(you)(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)(tiao)油(you)(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整(zheng)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)和(he)一(yi)(yi)條(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整(zheng)線(xian)(xian)(xian)(xian)(xian)(xian)(xian);在ф460mm熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)建設(she)有一(yi)(yi)條(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)和(he)一(yi)(yi)條(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整(zheng)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)。油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩粗線(xian)(xian)(xian)(xian)(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)(chan)(chan)(chan)外(wai)徑ф48.26~114.3mm、壁(bi)厚(hou)為3.68~16mm、長(chang)(chang)度(du)為6~12.8m的(de)(de)加(jia)厚(hou)油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)(chan)(chan)(chan)外(wai)徑為ф38~168.3mm、壁(bi)厚(hou)為3~25mm、長(chang)(chang)度(du)為6000~14630mm的(de)(de)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),主要品種(zhong)有油(you)(you)(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金結構管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船(chuan)舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石油(you)(you)(you)(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng);配套的(de)(de)兩條(tiao)(tiao)(tiao)高(gao)(gao)壓(ya)鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)可(ke)(ke)按照(zhao)GB 5310-2008、ASTM A335及(ji)(ji) ASTM A213等(deng)標準(zhun)對鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)(jin)行(xing)正(zheng)火、正(zheng)火+回(hui)火及(ji)(ji)回(hui)火熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)作(zuo)業。ф180mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)于2004年(nian)配套建設(she)了(le)(le)一(yi)(yi)條(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian),可(ke)(ke)按照(zhao)標準(zhun)或(huo)用(yong)戶要求對油(you)(you)(you)(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)壓(ya)鍋(guo)爐(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)產(chan)(chan)(chan)(chan)品進(jin)(jin)行(xing)調質、正(zheng)火、正(zheng)火+回(hui)火工序作(zuo)業;在該條(tiao)(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)(xian)已(yi)成(cheng)功開(kai)發(fa)生(sheng)(sheng)產(chan)(chan)(chan)(chan)了(le)(le)BT80SS、BT90SS及(ji)(ji)BT100H等(deng)自主研(yan)發(fa)的(de)(de)特(te)殊(shu)用(yong)途石油(you)(you)(you)(you)套管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。


  石油管生(sheng)(sheng)(sheng)產(chan)線于2004年投產(chan),有兩條(tiao)(tiao)管體生(sheng)(sheng)(sheng)產(chan)作業線和一(yi)條(tiao)(tiao)接箍(gu)生(sheng)(sheng)(sheng)產(chan)線組成,其中(zhong)一(yi)條(tiao)(tiao)生(sheng)(sheng)(sheng)產(chan)線為搬遷、配套(tao)、改(gai)造原加(jia)工(gong)線,年加(jia)工(gong)ф139.7~339.7mm套(tao)管6萬噸,另一(yi)條(tiao)(tiao)為新建生(sheng)(sheng)(sheng)產(chan)線,年加(jia)工(gong)ф60.3~244.5mm套(tao)管7萬噸,接箍(gu)生(sheng)(sheng)(sheng)產(chan)線年加(jia)工(gong)ф73~365.1mm套(tao)管、油管接箍(gu)71萬件(jian)。新建生(sheng)(sheng)(sheng)產(chan)線和接箍(gu)生(sheng)(sheng)(sheng)產(chan)線的(de)(de)主要設備如鋼管車絲(si)機(ji)和水壓試驗、通徑(jing)機(ji)是(shi)(shi)由(you)德國DEMAG Meer引進(jin)的(de)(de),接箍(gu)車絲(si)機(ji)是(shi)(shi)由(you)比利(li)時Colinet引進(jin)的(de)(de),預(yu)擰、擰接機(ji)組是(shi)(shi)由(you)美國引進(jin)的(de)(de),采用(yong)了二(er)級自動(dong)化控(kong)(kong)制系統,通過通訊(xun)網絡連(lian)接,組成并行運算(suan)、集中(zhong)管理、分散控(kong)(kong)制、資(zi)源共(gong)享(xiang)的(de)(de)分布式計算(suan)機(ji)控(kong)(kong)制系統,實現了基礎自動(dong)化操作方式。




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