幾乎所有的焊接方法都可以用于焊接不銹鋼,不過因不銹鋼種類的不同而有所不同。目前常用的不銹鋼熔化焊方法包括手工電弧焊、埋弧自動焊、鎢極惰性氣體保護焊、熔化極氣體保護焊、等離子弧焊(han)等,另外,電子束焊和激光焊有時也被采用。


1. 手工電弧焊


  手(shou)工(gong)(gong)(gong)(gong)電(dian)弧(hu)焊(han)(han)(han)是用(yong)手(shou)工(gong)(gong)(gong)(gong)操作(zuo)(zuo)電(dian)焊(han)(han)(han)條(tiao)(tiao)進行焊(han)(han)(han)接的(de)一種焊(han)(han)(han)接方法(fa)。手(shou)工(gong)(gong)(gong)(gong)電(dian)弧(hu)焊(han)(han)(han)時,利用(yong)焊(han)(han)(han)條(tiao)(tiao)和(he)工(gong)(gong)(gong)(gong)件(jian)之間產生電(dian)弧(hu)將焊(han)(han)(han)條(tiao)(tiao)和(he)工(gong)(gong)(gong)(gong)件(jian)局部加熱到(dao)熔化(hua)狀(zhuang)態,焊(han)(han)(han)條(tiao)(tiao)端(duan)部熔化(hua)后的(de)熔滴和(he)熔化(hua)的(de)母材融合在一起(qi)形(xing)成熔池,隨著電(dian)弧(hu)向前移動(dong),熔池液態金屬逐(zhu)步冷卻結晶形(xing)成焊(han)(han)(han)縫。不(bu)(bu)(bu)銹(xiu)鋼的(de)手(shou)工(gong)(gong)(gong)(gong)電(dian)弧(hu)焊(han)(han)(han),應(ying)用(yong)最為廣泛(fan),可用(yong)于各類(lei)不(bu)(bu)(bu)銹(xiu)鋼的(de)焊(han)(han)(han)接。其特點(dian)是手(shou)工(gong)(gong)(gong)(gong)電(dian)弧(hu)焊(han)(han)(han)的(de)熱影響(xiang)區(qu)較小,易于保證質量,設備簡單(dan),操作(zuo)(zuo)靈活,適應(ying)各種焊(han)(han)(han)接位(wei)置與(yu)不(bu)(bu)(bu)同板(ban)厚的(de)工(gong)(gong)(gong)(gong)藝要求。現在,不(bu)(bu)(bu)銹(xiu)鋼焊(han)(han)(han)條(tiao)(tiao)也基本能(neng)夠滿足各類(lei)不(bu)(bu)(bu)銹(xiu)鋼的(de)焊(han)(han)(han)接要求,在焊(han)(han)(han)條(tiao)(tiao)選用(yong)上幾(ji)乎不(bu)(bu)(bu)受(shou)限制。


  缺點是(shi)生產效率(lv)低;勞動條(tiao)件差;對焊(han)工的要求較高,在許(xu)多場合下(xia),焊(han)工必須(xu)具備(bei)相(xiang)當的資(zi)格(ge);有些材料的焊(han)條(tiao)熔敷金屬還(huan)達不(bu)到使(shi)用要求,如超(chao)高純不(bu)銹鋼;工件厚度一般在1mm以下(xia)的薄板不(bu)適于手工電弧焊(han)。


2. 埋(mai)弧(hu)自動焊


  埋弧(hu)自動(dong)焊是(shi)將焊接(jie)電弧(hu)用一層顆粒狀的(de)(de)(de)可(ke)(ke)熔化焊劑覆(fu)蓋在下面,電弧(hu)光(guang)不外露(lu)的(de)(de)(de)一種(zhong)焊接(jie)方(fang)法。目(mu)前主要(yao)用于(yu)奧氏體不銹(xiu)鋼中厚(hou)板的(de)(de)(de)焊接(jie),其特點是(shi)焊接(jie)電流大(da),熔深大(da),工(gong)件的(de)(de)(de)坡口可(ke)(ke)較(jiao)小;焊接(jie)速度快,生(sheng)產(chan)效率高(gao);焊縫金屬(shu)凝固較(jiao)慢(man),液體金屬(shu)與熔化的(de)(de)(de)焊劑間有(you)較(jiao)多(duo)的(de)(de)(de)時間進(jin)行冶金反應(ying),減(jian)少了焊縫中產(chan)生(sheng)氣孔的(de)(de)(de)可(ke)(ke)能性(xing);焊縫成型美觀,工(gong)作環境好(hao),操作容易,對焊工(gong)的(de)(de)(de)要(yao)求相對簡單。


  缺點是焊(han)(han)接熱(re)輸人(ren)量大(da),熱(re)影響區寬大(da),焊(han)(han)縫組(zu)織(zhi)粗大(da);選(xuan)材時(shi)要特別考慮到焊(han)(han)絲(si)與焊(han)(han)劑的(de)配合;焊(han)(han)接位置(zhi)只能(neng)(neng)是平焊(han)(han)位置(zhi);不能(neng)(neng)直接觀(guan)察(cha)電弧(hu)與坡口的(de)相對位置(zhi),必須有自動跟蹤裝置(zhi)。


3. 鎢極惰性氣體保(bao)護電焊


  鎢極(ji)惰性氣(qi)(qi)體(ti)保護焊(han)(han)(han)(han)(英文簡稱TIG焊(han)(han)(han)(han))可分(fen)為(wei)手工焊(han)(han)(han)(han)、半(ban)自動焊(han)(han)(han)(han)和(he)(he)自動焊(han)(han)(han)(han)三種。TIG焊(han)(han)(han)(han)中的(de)鎢極(ji)氬(ya)弧(hu)焊(han)(han)(han)(han)在不(bu)銹鋼中應用相當普(pu)遍。它適應于(yu)(yu)全位置(zhi)焊(han)(han)(han)(han)接,一般不(bu)產生飛濺,焊(han)(han)(han)(han)縫成形(xing)美觀。特別適應薄件的(de)焊(han)(han)(han)(han)接,在許多厚(hou)件的(de)坡口焊(han)(han)(han)(han)接時,常用TIG打(da)底,避(bi)免了手工電(dian)弧(hu)焊(han)(han)(han)(han)易產生裂紋和(he)(he)清渣困難(nan)的(de)缺點。惰性氣(qi)(qi)體(ti)能(neng)有效地隔絕空氣(qi)(qi),它本身又不(bu)溶于(yu)(yu)金(jin)屬(shu),不(bu)和(he)(he)金(jin)屬(shu)反應,能(neng)保證不(bu)銹鋼的(de)化學成分(fen)要求。


  缺點是熔(rong)深淺,熔(rong)敷(fu)速(su)度小,生產(chan)效率低,生產(chan)成(cheng)本較(jiao)高(gao)。


4. 熔化極氣(qi)體(ti)保護焊


  熔(rong)(rong)(rong)(rong)化(hua)(hua)極(ji)(ji)氣(qi)(qi)(qi)(qi)體(ti)保護(hu)(hu)弧(hu)焊(han)(han)(han)(GMAW)采用可熔(rong)(rong)(rong)(rong)化(hua)(hua)的(de)焊(han)(han)(han)絲(si)(si)(si)與(yu)被焊(han)(han)(han)工(gong)件之間的(de)電弧(hu)作(zuo)為熱源來熔(rong)(rong)(rong)(rong)化(hua)(hua)焊(han)(han)(han)絲(si)(si)(si)和母材金(jin)屬(shu),并(bing)(bing)向(xiang)焊(han)(han)(han)接區輸送(song)保護(hu)(hu)氣(qi)(qi)(qi)(qi)體(ti),使電弧(hu)、熔(rong)(rong)(rong)(rong)化(hua)(hua)的(de)焊(han)(han)(han)絲(si)(si)(si)、熔(rong)(rong)(rong)(rong)池(chi)(chi)及附(fu)近的(de)母材金(jin)屬(shu)免(mian)受周(zhou)圍空氣(qi)(qi)(qi)(qi)的(de)侵害。連續送(song)進的(de)焊(han)(han)(han)絲(si)(si)(si)金(jin)屬(shu)不斷熔(rong)(rong)(rong)(rong)化(hua)(hua)并(bing)(bing)過渡到熔(rong)(rong)(rong)(rong)池(chi)(chi),與(yu)熔(rong)(rong)(rong)(rong)化(hua)(hua)的(de)母材金(jin)屬(shu)融合形成,式體(ti)保護(hu)(hu)焊(han)(han)(han)又(you)分為熔(rong)(rong)(rong)(rong)化(hua)(hua)極(ji)(ji)惰性氣(qi)(qi)(qi)(qi)體(ti)保化(hua)(hua)極(ji)(ji)氣(qi)(qi)(qi)(qi)體(ti)保護(hu)(hu)焊(han)(han)(han)可自動(dong)(dong)焊(han)(han)(han),也可半自動(dong)(dong)好。化(hua)(hua)極(ji)(ji)氣(qi)(qi)(qi)(qi)體(ti)保護(hu)(hu)焊(han)(han)(han)又(you)分為熔(rong)(rong)(rong)(rong)化(hua)(hua)極(ji)(ji)惰性氣(qi)(qi)(qi)(qi)體(ti)保護(hu)(hu)焊(han)(han)(han)(MIG)、熔(rong)(rong)(rong)(rong)化(hua)(hua)極(ji)(ji)氧(yang)(yang)化(hua)(hua)性混合平自動(dong)(dong)樣(MAG)、二氧(yang)(yang)化(hua)(hua)碳氣(qi)(qi)(qi)(qi)體(ti)保護(hu)(hu)焊(han)(han)(han)和藥芯(xin)焊(han)(han)(han)絲(si)(si)(si)氣(qi)(qi)(qi)(qi)體(ti)保護(hu)(hu)焊(han)(han)(han)。


 熔(rong)(rong)化極惰性氣體保護焊(han)(han)(han)(han)(MIG)在(zai)不銹(xiu)鋼的(de)(de)焊(han)(han)(han)(han)接(jie)中應(ying)用較為(wei)普遍,通常(chang)采用惰性氣體的(de)(de)氬、氦(hai)或它們的(de)(de)混合氣體作(zuo)為(wei)焊(han)(han)(han)(han)接(jie)區的(de)(de)保護氣體,由于焊(han)(han)(han)(han)絲外表沒有涂料層,電流可大(da)大(da)提高(gao),因而母材(cai)熔(rong)(rong)深大(da),焊(han)(han)(han)(han)絲熔(rong)(rong)化速度快(kuai),熔(rong)(rong)敷率(lv)高(gao),與鎢極氬弧焊(han)(han)(han)(han)相比,可大(da)大(da)提高(gao)生(sheng)生(sheng)產效率(lv)。尤其適用于中厚板的(de)(de)焊(han)(han)(han)(han)接(jie)。


 5. 等離(li)子弧焊(han)


  等離子(zi)弧(hu)是一種壓縮電(dian)弧(hu),由(you)于弧(hu)斷面被壓縮較(jiao)小(xiao),因而(er)能量集中、溫度高、焰流速度大(da),因此等離子(zi)弧(hu)焊(han)在一定母材厚度范圍內能充分(fen)熔(rong)透,尤(you)其適合不(bu)銹鋼(gang)鋼(gang)管縱縫的焊(han)接(jie)。等離子(zi)弧(hu)焊(han)的焊(han)接(jie)速度較(jiao)TIG焊(han)快,電(dian)弧(hu)挺直性好(hao),熱影響(xiang)區小(xiao),能夠(gou)焊(han)接(jie)很薄(bo)的工件,最薄(bo)可達0.025mm。


  缺點是設備價格昂貴,工藝參數的調節匹配復雜(za),目(mu)前的噴嘴(zui)壽命還較短,這些(xie)都使等(deng)離子弧焊的應用受(shou)到限制。