不(bu)銹鋼法蘭密封面主要有平面(mian)(mian)、凸(tu)面(mian)(mian)、凹凸(tu)面(mian)(mian)、榫(sun)槽面(mian)(mian)、O形圈面(mian)(mian)及環連接面(mian)(mian)六種型式,見表3-5中的簡圖。


平面(mian)密(mi)封面(mian)主(zhu)要(yao)用于寬面法(fa)蘭及(ji)低壓管道系統中(zhong),與相配密封墊(dian)片(pian)(pian)接觸面分布于法(fa)蘭螺栓中(zhong)心(xin)圓(yuan)的(de)內、外兩側,對(dui)應的(de)墊(dian)片(pian)(pian)材質多(duo)為石棉橡膠(jiao)等非(fei)金屬軟質材料,墊(dian)片(pian)(pian)預緊比壓較低。


凸(tu)面密(mi)封(feng)面主要用于窄面(mian)(mian)法(fa)(fa)蘭,即墊(dian)(dian)(dian)片(pian)的(de)(de)接觸面(mian)(mian)位于法(fa)(fa)蘭螺栓孔所包(bao)圍的(de)(de)圓(yuan)周范圍內(nei),也就是(shi)凸面(mian)(mian)密(mi)(mi)封面(mian)(mian)對應的(de)(de)墊(dian)(dian)(dian)片(pian)外徑(jing)正好與法(fa)(fa)蘭連(lian)接螺栓內(nei)切(qie)圓(yuan)直徑(jing)相當,安裝時可借(jie)助螺栓使墊(dian)(dian)(dian)片(pian)位置固(gu)定在法(fa)(fa)蘭面(mian)(mian)中央。這種(zhong)密(mi)(mi)封面(mian)(mian)在法(fa)(fa)蘭上應用最為廣泛。適用于凸面(mian)(mian)密(mi)(mi)封面(mian)(mian)法(fa)(fa)蘭的(de)(de)墊(dian)(dian)(dian)片(pian)有各種(zhong)非金屬平墊(dian)(dian)(dian)片(pian)及包(bao)覆墊(dian)(dian)(dian)片(pian),金屬包(bao)墊(dian)(dian)(dian),纏繞式墊(dian)(dian)(dian)片(pian)(含帶外環或帶內(nei)環的(de)(de))等。


凹(ao)凸(tu)面(mian)(mian)密封面(mian)(mian)和(he)凸(tu)(tu)面(mian)(mian)(mian)密(mi)封(feng)面(mian)(mian)(mian)法(fa)(fa)蘭(lan)相比,通常用(yong)于(yu)密(mi)封(feng)要求較嚴(yan)的(de)場(chang)合,這種(zhong)密(mi)封(feng)面(mian)(mian)(mian)的(de)特點(dian)是(shi)墊(dian)片(pian)(pian)嵌在凹面(mian)(mian)(mian)法(fa)(fa)蘭(lan)的(de)凹槽中(zhong),減(jian)少(shao)墊(dian)片(pian)(pian)被(bei)壓力沖擊的(de)可(ke)能性,裝配時便于(yu)對(dui)中(zhong),其缺(que)點(dian)是(shi)一對(dui)法(fa)(fa)蘭(lan)要有(you)兩種(zhong)密(mi)封(feng)面(mian)(mian)(mian),即凸(tu)(tu)面(mian)(mian)(mian)和(he)凹面(mian)(mian)(mian),密(mi)封(feng)面(mian)(mian)(mian)的(de)加(jia)工較凸(tu)(tu)面(mian)(mian)(mian)法(fa)(fa)蘭(lan)復雜,因此不(bu)像(xiang)凸(tu)(tu)面(mian)(mian)(mian)法(fa)(fa)蘭(lan)那樣應用(yong)廣(guang)泛。和(he)榫(sun)槽面(mian)(mian)(mian)法(fa)(fa)蘭(lan)相比,它(ta)有(you)不(bu)能保護墊(dian)片(pian)(pian)使(shi)其不(bu)被(bei)擠入管(guan)道內(nei)的(de)缺(que)點(dian)。適用(yong)于(yu)凹凸(tu)(tu)面(mian)(mian)(mian)密(mi)封(feng)面(mian)(mian)(mian)法(fa)(fa)蘭(lan)的(de)墊(dian)片(pian)(pian)有(you)各種(zhong)非金屬平墊(dian)、包覆墊(dian)、纏繞(rao)式墊(dian)片(pian)(pian)(含(han)帶(dai)外環或(huo)帶(dai)內(nei)環的(de))等。


榫(sun)槽密(mi)封面具有與凹凸面(mian)法蘭(lan)(lan)相似的(de)優點,并優于(yu)(yu)凹凸面(mian)法蘭(lan)(lan)。這種密(mi)封(feng)(feng)面(mian)的(de)法蘭(lan)(lan),與之相配的(de)墊(dian)(dian)片(pian)(pian)(pian)位于(yu)(yu)環(huan)狀凹槽(cao)內(nei),受(shou)兩側金(jin)屬(shu)壁的(de)限制(zhi),可免(mian)于(yu)(yu)墊(dian)(dian)片(pian)(pian)(pian)受(shou)壓(ya)變形而(er)被擠(ji)入管(guan)道中(zhong)。由于(yu)(yu)墊(dian)(dian)片(pian)(pian)(pian)不與管(guan)內(nei)流體介質(zhi)(zhi)直接接觸,較(jiao)(jiao)少遭受(shou)流體介質(zhi)(zhi)的(de)侵蝕(shi)或腐蝕(shi),故(gu)可用(yong)(yong)于(yu)(yu)高壓(ya)、易(yi)(yi)燃易(yi)(yi)爆(bao)、有毒介質(zhi)(zhi)等(deng)對(dui)(dui)密(mi)封(feng)(feng)要(yao)求(qiu)較(jiao)(jiao)嚴的(de)場合。這種密(mi)封(feng)(feng)面(mian)對(dui)(dui)墊(dian)(dian)片(pian)(pian)(pian)安裝對(dui)(dui)中(zhong)性(xing)好,但密(mi)封(feng)(feng)面(mian)加(jia)工比較(jiao)(jiao)困難,更換墊(dian)(dian)片(pian)(pian)(pian)時(shi)易(yi)(yi)損傷密(mi)封(feng)(feng)面(mian),而(er)且(qie)安裝和拆卸時(shi)必須在(zai)軸(zhou)向將(jiang)兩法蘭(lan)(lan)分(fen)開(kai),因(yin)此在(zai)管(guan)線設計時(shi)要(yao)考(kao)慮(lv)到有將(jiang)法蘭(lan)(lan)在(zai)軸(zhou)向分(fen)開(kai)的(de)可能(neng)。適用(yong)(yong)于(yu)(yu)榫槽(cao)面(mian)法蘭(lan)(lan)的(de)墊(dian)(dian)片(pian)(pian)(pian)有各種非(fei)金(jin)屬(shu)平墊(dian)(dian)、金(jin)屬(shu)包(bao)墊(dian)(dian)及基本(ben)型(xing)的(de)纏繞式墊(dian)(dian)片(pian)(pian)(pian)等(deng)。


O形圈面密封(feng)(feng)的法(fa)蘭(lan)(lan)(lan)為一對法(fa)蘭(lan)(lan)(lan),包括O形(xing)(xing)圈(quan)(quan)凸(tu)面(mian)(mian)及O形(xing)(xing)圈(quan)(quan)槽面(mian)(mian)兩(liang)種密封(feng)(feng)面(mian)(mian),O形(xing)(xing)圈(quan)(quan)位于(yu)O形(xing)(xing)圈(quan)(quan)槽面(mian)(mian)法(fa)蘭(lan)(lan)(lan)中,靠O形(xing)(xing)圈(quan)(quan)凸(tu)面(mian)(mian)法(fa)蘭(lan)(lan)(lan)壓緊(jin)以實現密封(feng)(feng),適用于(yu)這種密封(feng)(feng)面(mian)(mian)的墊片通(tong)常為橡膠O形(xing)(xing)密封(feng)(feng)環(huan),我國(guo)水力發電站管道系統(tong)有些(xie)采用這種密封(feng)(feng)面(mian)(mian)的法(fa)蘭(lan)(lan)(lan)。


 環連接面密封(feng)的(de)(de)(de)(de)法(fa)(fa)蘭(lan)(lan)(lan),也(ye)屬(shu)于窄面(mian)(mian)(mian)(mian)法(fa)(fa)蘭(lan)(lan)(lan),并在(zai)法(fa)(fa)蘭(lan)(lan)(lan)的(de)(de)(de)(de)凸面(mian)(mian)(mian)(mian)上開出一(yi)環狀梯形槽作為(wei)法(fa)(fa)蘭(lan)(lan)(lan)密封(feng)面(mian)(mian)(mian)(mian),和(he)榫槽面(mian)(mian)(mian)(mian)法(fa)(fa)蘭(lan)(lan)(lan)一(yi)樣,這(zhe)(zhe)種法(fa)(fa)蘭(lan)(lan)(lan)在(zai)安(an)裝和(he)拆卸(xie)時必須(xu)沿(yan)軸向(xiang)(xiang)將法(fa)(fa)蘭(lan)(lan)(lan)分開,因此,在(zai)管(guan)線設(she)計時要考慮到(dao)將法(fa)(fa)蘭(lan)(lan)(lan)在(zai)軸向(xiang)(xiang)分開的(de)(de)(de)(de)可(ke)能(neng)。這(zhe)(zhe)種密封(feng)面(mian)(mian)(mian)(mian)專(zhuan)門用來與加工(gong)成八(ba)角形或(huo)橢(tuo)圓形的(de)(de)(de)(de)實體金屬(shu)墊片配合,以實現密封(feng)連接。由于金屬(shu)環墊可(ke)以適應各(ge)種金屬(shu)的(de)(de)(de)(de)固有特性,因而這(zhe)(zhe)種密封(feng)面(mian)(mian)(mian)(mian)的(de)(de)(de)(de)密封(feng)性能(neng)好,對安(an)裝要求也(ye)不太嚴(yan)格(ge),通常(chang)適合于高(gao)溫、高(gao)壓工(gong)況(kuang),但密封(feng)面(mian)(mian)(mian)(mian)的(de)(de)(de)(de)加工(gong)精度要求較高(gao)。


1. 密封面的形(xing)式及代號 


不銹鋼(gang)法蘭密封面型式及其代號見表(biao) 3-5。


表 5.jpg

表 5.1.jpg



2.法蘭密(mi)封面的加(jia)工


 不銹(xiu)鋼(gang)法蘭密(mi)(mi)封面(mian)(mian)的表(biao)面(mian)(mian)應進行機械加工,因加工表(biao)面(mian)(mian)的表(biao)面(mian)(mian)粗糙度(du)(du)及表(biao)面(mian)(mian)硬度(du)(du)(指環連接(jie)面(mian)(mian)法蘭)直接(jie)影(ying)響連接(jie)的密(mi)(mi)封性能。法蘭密(mi)(mi)封面(mian)(mian)的表(biao)面(mian)(mian)粗糙度(du)(du)見表(biao)3-6。用戶有特殊要求應在訂貨合(he)同中注明。對于(yu)環連接(jie)密(mi)(mi)封面(mian)(mian)法蘭的環槽密(mi)(mi)封面(mian)(mian)的硬度(du)(du)應高于(yu)所配合(he)的金屬環墊(dian)的硬度(du)(du)。


表 6.jpg


注:對于(yu)(yu)(yu)全平面(mian)(mian)(FF)、凸(tu)面(mian)(mian)(RF)和(he)凹(ao)凸(tu)面(mian)(mian)(FM)法(fa)(fa)蘭,密封面(mian)(mian)一般加(jia)工成鋸齒(chi)形的(de)(de)同心圓(yuan)或螺(luo)旋齒(chi)槽,加(jia)工刀具的(de)(de)圓(yuan)角半徑應不小于(yu)(yu)(yu)1.5mm,同心圓(yuan)或螺(luo)旋齒(chi)槽的(de)(de)深(shen)度(du)約為0.05mm,節距約為0.50~0.56mm.對于(yu)(yu)(yu)Class標記的(de)(de)凹(ao)凸(tu)面(mian)(mian)(FM)法(fa)(fa)蘭,也(ye)可以加(jia)工成光(guang)面(mian)(mian)。