金屬管在管路中應用極為廣泛,現將常用金屬管介紹如下。


1. 鋼管


  鋼管分為有(you)縫(feng)鋼管和(he)無縫(feng)鋼管兩大(da)類。


  ①. 有縫(feng)鋼管(guan)又稱為焊接鋼管(guan)


    可分(fen)為(wei)(wei)低壓流體(ti)輸送(song)鋼(gang)管(guan)和(he)電焊鋼(gang)管(guan)兩(liang)類(lei)。低壓流體(ti)輸送(song)鋼(gang)管(guan)是由(you)扁鋼(gang)管(guan)坯(pi)卷成(cheng)管(guan)形(xing)并沿(yan)縫(feng)焊接而成(cheng)的(de),因為(wei)(wei)它常用(yong)來輸送(song)水(shui)和(he)煤(mei)氣(qi),故俗稱為(wei)(wei)水(shui)煤(mei)氣(qi)管(guan)。水(shui)煤(mei)氣(qi)管(guan)可分(fen)為(wei)(wei)鍍(du)鋅(xin)的(de)和(he)不(bu)鍍(du)鋅(xin)的(de);普(pu)通的(de)和(he)加厚(hou)的(de);帶(dai)螺紋的(de)和(he)不(bu)帶(dai)螺紋的(de)等類(lei)型。


   水煤(mei)氣(qi)鋼管(guan)(guan)廣泛(fan)應用在小直徑(jing)的低壓管(guan)(guan)路(lu)上,如給水、煤(mei)氣(qi)、暖氣(qi)、壓縮空(kong)(kong)氣(qi)、蒸(zheng)汽、凝結(jie)水、廢氣(qi)、真(zhen)空(kong)(kong)及(ji)某些(xie)物料管(guan)(guan)路(lu)。普通鋼管(guan)(guan)正常工(gong)作壓力(li)不(bu)大(da)于0.6MPa(表壓);加(jia)厚鋼管(guan)(guan)正常工(gong)作壓力(li)不(bu)大(da)于1MPa(表壓)。正常工(gong)作溫度不(bu)宜超過175℃。最大(da)水壓試驗(yan)壓力(li):普通鋼管(guan)(guan)為(wei)2MPa,加(jia)厚鋼管(guan)(guan)為(wei)3MPa。


   電焊(han)鋼(gang)管是由軟鋼(gang)板條卷(juan)成管形后焊(han)接(jie)而成的(de)鋼(gang)管,分直焊(han)縫(feng)和螺旋焊(han)縫(feng)兩種類型。


   直(zhi)焊(han)(han)縫的電焊(han)(han)鋼(gang)管(guan)(guan)(guan),又可分為(wei)(wei)小(xiao)直(zhi)徑(jing)(jing)電焊(han)(han)鋼(gang)管(guan)(guan)(guan)和大直(zhi)徑(jing)(jing)電焊(han)(han)鋼(gang)管(guan)(guan)(guan)兩類。小(xiao)直(zhi)徑(jing)(jing)的電焊(han)(han)鋼(gang)管(guan)(guan)(guan)外徑(jing)(jing)為(wei)(wei)5~152mm,壁(bi)厚(hou)(hou)為(wei)(wei)0.5~5.5mm.大直(zhi)徑(jing)(jing)的電焊(han)(han)鋼(gang)管(guan)(guan)(guan)又稱鋼(gang)板(ban)卷(juan)管(guan)(guan)(guan),其外徑(jing)(jing)為(wei)(wei)530~2020mm,壁(bi)厚(hou)(hou)為(wei)(wei)4~16mm.螺旋(xuan)縫電焊(han)(han)鋼(gang)管(guan)(guan)(guan)外徑(jing)(jing)為(wei)(wei)219~720mm,壁(bi)厚(hou)(hou)為(wei)(wei)6~7mm.電焊(han)(han)鋼(gang)管(guan)(guan)(guan)可用(yong)于壓力不高或(huo)無嚴格要求的管(guan)(guan)(guan)路(lu)上。電焊(han)(han)鋼(gang)管(guan)(guan)(guan)的正常工作溫(wen)度(du)不宜超過200℃。


  ②. 無縫鋼管(guan) 


   是由圓鋼坯(pi)加熱(re)后(hou),經穿管機(ji)穿孔(kong)軋(ya)制(zhi)(熱(re)軋(ya))而成的(de)或者再經過冷(leng)拔而成為外徑較小的(de)管子,因為它沒有(you)接(jie)縫(feng)(feng),所以稱為無縫(feng)(feng)鋼管。


   無縫鋼管(guan)按(an)照制造方法(fa)的不同,又分為(wei)(wei)(wei)(wei)熱軋無縫鋼管(guan)和冷拔(ba)無縫鋼管(guan)兩類。熱軋無縫鋼管(guan)的規(gui)格:外徑為(wei)(wei)(wei)(wei)32~630mm,壁厚為(wei)(wei)(wei)(wei)2.5~75mm,管(guan)長(chang)為(wei)(wei)(wei)(wei)4~12.5m;冷拔(ba)無縫鋼管(guan)的規(gui)格:外徑為(wei)(wei)(wei)(wei)2~150mm,壁厚為(wei)(wei)(wei)(wei)0.25~14mm,管(guan)長(chang)為(wei)(wei)(wei)(wei)1.5~9m。


   無(wu)(wu)縫鋼(gang)管(guan)(guan)(guan)強度(du)高(gao),可(ke)用(yong)在重要管(guan)(guan)(guan)路(lu)上,如(ru)高(gao)壓(ya)蒸汽(qi)和過熱蒸汽(qi)的(de)管(guan)(guan)(guan)路(lu)、高(gao)壓(ya)水(shui)和過熱水(shui)管(guan)(guan)(guan)路(lu)、高(gao)壓(ya)氣體(ti)和液體(ti)管(guan)(guan)(guan)路(lu)以及輸送燃燒性(xing)、爆炸性(xing)和有毒(du)害性(xing)的(de)物料(liao)管(guan)(guan)(guan)路(lu)等。各(ge)種熱交換器的(de)管(guan)(guan)(guan)子大都采用(yong)無(wu)(wu)縫鋼(gang)管(guan)(guan)(guan)。中、低(di)壓(ya)管(guan)(guan)(guan)路(lu)無(wu)(wu)縫鋼(gang)管(guan)(guan)(guan)的(de)最高(gao)工作(zuo)溫度(du):碳鋼(gang)為(wei)250℃;優質碳鋼(gang)(如(ru)10鋼(gang))為(wei)450℃.高(gao)壓(ya)管(guan)(guan)(guan)路(lu)均用(yong)優質碳鋼(gang)(20鋼(gang))制成的(de)無(wu)(wu)縫鋼(gang)管(guan)(guan)(guan),最高(gao)工作(zuo)溫度(du)為(wei)200℃。


  輸(shu)送強腐(fu)蝕性或高(gao)溫(wen)的介質時,采用不銹鋼(gang)(gang)、耐(nai)酸鋼(gang)(gang)或耐(nai)熱鋼(gang)(gang)制的無(wu)縫鋼(gang)(gang)管(guan)。這種無(wu)縫鋼(gang)(gang)管(guan)也可用熱軋(ya)而成(cheng)或再冷拔(ba)成(cheng)尺寸較(jiao)小的管(guan)子(zi)。熱軋(ya)管(guan)的規格(ge):外徑為(wei)6~89mm,壁厚為(wei)1~7mm,長度為(wei)1.5~7m.耐(nai)熱鋼(gang)(gang)管(guan)最高(gao)工(gong)作(zuo)溫(wen)度為(wei)850℃。


  輸送高(gao)(gao)壓水(shui)時,可以采用厚壁無縫鋼管(guan),它的外徑為(wei)12~219mm,壁厚為(wei)3.5~40mm,長度(du)為(wei)3~4m,最高(gao)(gao)工(gong)作溫度(du)為(wei)375℃。



2. 鑄鐵管


 鑄(zhu)鐵管(guan)分為(wei)普通鑄(zhu)鐵管(guan)和硅鐵管(guan)兩類。


 ①. 普通鑄鐵管


   一般用(yong)灰口鐵鑄(zhu)造(zao),耐蝕性好,但質脆,不抗(kang)沖擊。常用(yong)于埋(mai)地給水(shui)管(guan)(guan)道(dao)、煤氣(qi)管(guan)(guan)道(dao)和室(shi)內(nei)排水(shui)管(guan)(guan)道(dao)。給水(shui)鑄(zhu)鐵管(guan)(guan)有低壓(ya)(p=0.45MPa)、常壓(ya)(p=0.75MPa)和高壓(ya)(p=1MPa)三種,直徑50~1500mm,壁厚7.5~30mm,管(guan)(guan)長(chang)3m、4m、6m.管(guan)(guan)端形(xing)狀分承插式(shi)(shi)和法蘭式(shi)(shi)兩種,其(qi)中以承插式(shi)(shi)最常用(yong)。


   排(pai)(pai)水鑄(zhu)(zhu)鐵管只有承插式(shi)一種。直徑(jing)50~200mm,壁厚4~7mm,長度有0.5m、1m、1.5m、2m等多種,但一般為2m。排(pai)(pai)水鑄(zhu)(zhu)鐵管比給水鑄(zhu)(zhu)鐵管壁薄,承口(kou)也淺,使(shi)用(yong)時可根據外形加以判別。


 ②. 硅鐵管


  可分(fen)為高硅(gui)(gui)(gui)(gui)(gui)鐵(tie)管(guan)和(he)(he)抗(kang)氯(lv)硅(gui)(gui)(gui)(gui)(gui)鐵(tie)管(guan)兩種。高硅(gui)(gui)(gui)(gui)(gui)鐵(tie)管(guan)能抵(di)(di)抗(kang)多種強(qiang)酸的腐蝕(shi),而含鉬的抗(kang)氯(lv)硅(gui)(gui)(gui)(gui)(gui)鑄鐵(tie)可抵(di)(di)抗(kang)各種濃度(du)和(he)(he)溫度(du)的鹽酸,因此是(shi)很好(hao)的耐腐蝕(shi)管(guan)材。高硅(gui)(gui)(gui)(gui)(gui)合(he)金鑄件(jian)硬度(du)大,只能用金剛(gang)砂輪修磨(mo)或用硬質合(he)金刀具來加工。高硅(gui)(gui)(gui)(gui)(gui)合(he)金制件(jian)受到輕微敲擊、局部(bu)受熱或急劇冷卻時,皆易(yi)破(po)裂,但是(shi)由于其耐腐蝕(shi)性好(hao),所以廣泛(fan)應用于化工管(guan)路中(zhong)。


 高硅(gui)(gui)鑄(zhu)鐵(tie)(tie)管(guan)和抗氯硅(gui)(gui)鑄(zhu)鐵(tie)(tie)管(guan)的內徑(jing)為32~300mm,壁厚為10~16mm,長度為150~2000mm.用(yong)于輸送公稱壓力低(di)于0.25MPa的腐蝕性(xing)介質。硅(gui)(gui)鐵(tie)(tie)管(guan)的耐熱性(xing)能好,可達900℃.硅(gui)(gui)鐵(tie)(tie)管(guan)的兩(liang)端有供(gong)連接用(yong)的凸肩,利用(yong)對開(kai)式的松套法蘭連接。



3. 紫銅(tong)管(guan)和黃銅(tong)管(guan)

 

  紫銅管(guan)和(he)黃銅管(guan)都是拔制(zhi)(zhi)或擠制(zhi)(zhi)而成的無縫管(guan),主要用于制(zhi)(zhi)造換熱(re)設(she)備(bei)、制(zhi)(zhi)氧設(she)備(bei)中(zhong)的低溫管(guan)路以及機械設(she)備(bei)中(zhong)的油(you)管(guan)和(he)控制(zhi)(zhi)系統的管(guan)路。


  拔(ba)制(zhi)紫銅(tong)(tong)管(guan)(guan)外徑(jing)(jing)為(wei)(wei)3~360mm,壁(bi)厚(hou)為(wei)(wei)0.5~10mm;壓制(zhi)紫銅(tong)(tong)管(guan)(guan)外徑(jing)(jing)為(wei)(wei)30~280mm,壁(bi)厚(hou)為(wei)(wei)5~30mm.管(guan)(guan)長(chang)均(jun)為(wei)(wei)1~6m,隨(sui)管(guan)(guan)子外徑(jing)(jing)與(yu)制(zhi)造方(fang)法而(er)異(yi)。拔(ba)制(zhi)的盤狀(zhuang)紫銅(tong)(tong)管(guan)(guan)直徑(jing)(jing)較小,每盤管(guan)(guan)子長(chang)度從十(shi)幾米至數十(shi)米,黃(huang)銅(tong)(tong)管(guan)(guan)外徑(jing)(jing)為(wei)(wei)3~195mm.當工作溫度高(gao)于250℃時,不宜在壓力下使用紫銅(tong)(tong)管(guan)(guan)和(he)(he)黃(huang)銅(tong)(tong)管(guan)(guan)。紫銅(tong)(tong)管(guan)(guan)和(he)(he)黃(huang)銅(tong)(tong)管(guan)(guan)可以采用焊接(jie)連接(jie)、法蘭連接(jie)和(he)(he)螺紋連接(jie)。



4. 鋁管


 鋁管(guan)(guan)是拔制而成的無縫(feng)鋁管(guan)(guan),它主要用(yong)來輸(shu)送濃硝酸(suan)(suan)、醋酸(suan)(suan)、甲酸(suan)(suan)及其他介質,但不(bu)能抗堿液。鋁管(guan)(guan)外徑為6~120mm,壁厚為1~10mm,管(guan)(guan)長可達6m.當工作(zuo)溫度高于(yu)160℃時,不(bu)宜在(zai)壓力下使用(yong)鋁管(guan)(guan)。鋁管(guan)(guan)的連接采(cai)用(yong)焊接連接和法蘭連接。



5. 鉛管


鉛(qian)(qian)(qian)管(guan)(guan)(guan)對硫酸具有良好的耐(nai)蝕性(xing),因此廣泛應用(yong)(yong)于(yu)(yu)硫酸工(gong)業中,但由于(yu)(yu)鉛(qian)(qian)(qian)管(guan)(guan)(guan)有強度(du)低、密度(du)大(da)(da)、抗(kang)熱性(xing)能差等缺點,故近來已逐漸被各種(zhong)耐(nai)酸合金(jin)管(guan)(guan)(guan)與(yu)塑料管(guan)(guan)(guan)所(suo)代替(ti)。鉛(qian)(qian)(qian)管(guan)(guan)(guan)的內徑為(wei)(wei)8~150mm,壁厚為(wei)(wei)2~10mm.內徑小于(yu)(yu)55mm的鉛(qian)(qian)(qian)管(guan)(guan)(guan)多(duo)制成盤(pan)管(guan)(guan)(guan),內徑大(da)(da)于(yu)(yu)60mm時才做成直管(guan)(guan)(guan),每根(gen)長2~2.5m.由于(yu)(yu)鉛(qian)(qian)(qian)易(yi)于(yu)(yu)輾壓、鍛制和焊(han)接(jie),所(suo)以大(da)(da)直徑的鉛(qian)(qian)(qian)管(guan)(guan)(guan)很容易(yi)用(yong)(yong)鉛(qian)(qian)(qian)板焊(han)制而(er)成;也可以在鉛(qian)(qian)(qian)中加(jia)入8%~10%的銻,而(er)形成鉛(qian)(qian)(qian)銻合金(jin),此合金(jin)通常稱為(wei)(wei)硬鉛(qian)(qian)(qian),它(ta)可用(yong)(yong)于(yu)(yu)鑄造(zao)鉛(qian)(qian)(qian)管(guan)(guan)(guan)。


 鉛管(guan)的連接可采用(yong)焊(han)接連接和法(fa)蘭連接。工作(zuo)溫度高于(yu)140℃時,就不宜在壓力下(xia)使用(yong)鉛管(guan)。