鎢(wu)(wu)(wu)極(ji)惰(duo)性(xing)(xing)氣(qi)(qi)體(ti)保護電(dian)弧(hu)(hu)(hu)(hu)焊(han)(han)(han)(tungsten inert gas welding,TIG),從屬于GTAW中(zhong)的(de)(de)(de)(de)非(fei)熔化(hua)(hua)(hua)(hua)極(ji)惰(duo)性(xing)(xing)氣(qi)(qi)體(ti)保護焊(han)(han)(han),焊(han)(han)(han)接(jie)時鎢(wu)(wu)(wu)極(ji)只起導電(dian)作(zuo)用(yong),不(bu)作(zuo)填充金屬(不(bu)熔化(hua)(hua)(hua)(hua)),如圖4-30所示。根據(ju)保護氣(qi)(qi)體(ti)的(de)(de)(de)(de)不(bu)同,分(fen)為鎢(wu)(wu)(wu)極(ji)氬弧(hu)(hu)(hu)(hu)焊(han)(han)(han)和鎢(wu)(wu)(wu)極(ji)氦(hai)(hai)弧(hu)(hu)(hu)(hu)焊(han)(han)(han)。焊(han)(han)(han)接(jie)時,惰(duo)性(xing)(xing)氣(qi)(qi)體(ti)氬氣(qi)(qi)或氦(hai)(hai)氣(qi)(qi)(Ar或He)通過焊(han)(han)(han)槍或其他裝置(zhi)加(jia)入焊(han)(han)(han)接(jie)區(或待焊(han)(han)(han)區),鎢(wu)(wu)(wu)極(ji)與被焊(han)(han)(han)工件之(zhi)間通電(dian)產生(sheng)電(dian)弧(hu)(hu)(hu)(hu),電(dian)弧(hu)(hu)(hu)(hu)在惰(duo)性(xing)(xing)氣(qi)(qi)體(ti)的(de)(de)(de)(de)氣(qi)(qi)氛(fen)中(zhong)燃燒(shao)。氬氣(qi)(qi)或氦(hai)(hai)氣(qi)(qi)(Ar或He)在焊(han)(han)(han)接(jie)過程中(zhong)與鎢(wu)(wu)(wu)極(ji)、焊(han)(han)(han)件、填充焊(han)(han)(han)絲不(bu)發生(sheng)任何化(hua)(hua)(hua)(hua)學(xue)、冶金作(zuo)用(yong)、惰(duo)性(xing)(xing)氣(qi)(qi)體(ti)保護焊(han)(han)(han)的(de)(de)(de)(de)顯(xian)著特(te)點是電(dian)弧(hu)(hu)(hu)(hu)燃燒(shao)穩定,能(neng)(neng)有(you)效地隔絕周(zhou)圍空氣(qi)(qi),使(shi)熔池、填充絲不(bu)被氧(yang)化(hua)(hua)(hua)(hua)和氮化(hua)(hua)(hua)(hua),因(yin)而能(neng)(neng)獲(huo)(huo)得高質量焊(han)(han)(han)縫(feng),且能(neng)(neng)進行全位(wei)置(zhi)焊(han)(han)(han)接(jie)。但鎢(wu)(wu)(wu)極(ji)所通過的(de)(de)(de)(de)電(dian)流密(mi)度(du)受到限制,若通過電(dian)流密(mi)度(du)太(tai)大,鎢(wu)(wu)(wu)極(ji)會燒(shao)損,使(shi)焊(han)(han)(han)縫(feng)金屬產生(sheng)夾鎢(wu)(wu)(wu)缺欠。由于鎢(wu)(wu)(wu)極(ji)氬弧(hu)(hu)(hu)(hu)焊(han)(han)(han)電(dian)弧(hu)(hu)(hu)(hu)能(neng)(neng)量密(mi)度(du)低,也(ye)不(bu)能(neng)(neng)獲(huo)(huo)得較大的(de)(de)(de)(de)熔深和較高的(de)(de)(de)(de)生(sheng)產率。采(cai)用(yong)鎢(wu)(wu)(wu)極(ji)氦(hai)(hai)弧(hu)(hu)(hu)(hu)焊(han)(han)(han)時,使(shi)用(yong)與鎢(wu)(wu)(wu)極(ji)氬弧(hu)(hu)(hu)(hu)焊(han)(han)(han)同樣的(de)(de)(de)(de)電(dian)流密(mi)度(du),鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不銹鋼(gang)板一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。
鎢極氬(ya)(ya)(ya)(ya)(ya)弧焊(han)(han)(han)時(shi),母材(cai)金屬加熱特點(主要指能量密度和熱功率大小)介于氣焊(han)(han)(han)和焊(han)(han)(han)條電弧焊(han)(han)(han)之間(jian),在很小的(de)焊(han)(han)(han)接電流(liu)(≤10A)下,電弧仍可穩定燃燒,特別適(shi)于焊(han)(han)(han)接薄件或超薄件奧氏體(ti)型(xing)不(bu)銹鋼的(de)焊(han)(han)(han)接構(gou)件。鎢極氬(ya)(ya)(ya)(ya)(ya)弧焊(han)(han)(han)時(shi)能清晰地觀察到焊(han)(han)(han)接熔池和熔透情況、因此,在要求保(bao)證焊(han)(han)(han)透及(ji)要求背面成形的(de)情況下,單面焊(han)(han)(han)采用(yong)內壁(或背面)通氬(ya)(ya)(ya)(ya)(ya)氣的(de)鎢極氬(ya)(ya)(ya)(ya)(ya)弧打底焊(han)(han)(han)的(de)方法,在國內外(wai)已(yi)得到普遍應用(yong)。鎢極氬(ya)(ya)(ya)(ya)(ya)弧焊(han)(han)(han)采用(yong)的(de)填(tian)充(chong)絲(si)為裸焊(han)(han)(han)絲(si),在施焊(han)(han)(han)過(guo)程(cheng)中,不(bu)會產生飛濺、焊(han)(han)(han)縫(feng)成形美觀,焊(han)(han)(han)縫(feng)上不(bu)存在渣殼,焊(han)(han)(han)后(hou)不(bu)需(xu)清理(li)。
鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不(bu)銹(xiu)鋼管導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。