據悉，寶鋼德(de)盛(sheng)不銹鋼技術中心全(quan)自動快分系統(tong)自2021年(nian)4月(yue)陸續開始設備進廠(chang)安裝調試以來，克服各種(zhong)困難完成了自動化系統(tong)集(ji)成工作，經過(guo)各子系統(tong)的單(dan)獨運行(xing)考核，已于(yu)2022年(nian)3月(yue)底開始上(shang)線試運行(xing)。

 該系(xi)(xi)統(tong)(tong)(tong)(tong)主(zhu)要(yao)由全自(zi)動風(feng)動送(song)樣(yang)(yang)系(xi)(xi)統(tong)(tong)(tong)(tong)、制(zhi)樣(yang)(yang)系(xi)(xi)統(tong)(tong)(tong)(tong)、分(fen)析系(xi)(xi)統(tong)(tong)(tong)(tong)、數據傳輸系(xi)(xi)統(tong)(tong)(tong)(tong)、自(zi)動化(hua)配套單(dan)元(yuan)及軟件控制(zhi)系(xi)(xi)統(tong)(tong)(tong)(tong)等(deng)組成。整套系(xi)(xi)統(tong)(tong)(tong)(tong)采用全自(zi)動運行模式，對接4臺直讀光譜儀(yi)和2臺熒光分(fen)析儀(yi)。從樣(yang)(yang)品登記進(jin)入(ru)系(xi)(xi)統(tong)(tong)(tong)(tong)后，系(xi)(xi)統(tong)(tong)(tong)(tong)自(zi)動完成樣(yang)(yang)品傳送(song)，傳送(song)至(zhi)實(shi)驗室(shi)收發(fa)柜后樣(yang)(yang)盒自(zi)動開蓋進(jin)而完成制(zhi)樣(yang)(yang)、判斷、分(fen)析、存檔、數據管理和上傳等(deng)功能，全程實(shi)現(xian)自(zi)動化(hua)、無(wu)人化(hua)。

 該系統主要承(cheng)擔煉鋼東區、高爐生(sheng)產(chan)過程中(zhong)樣(yang)品的(de)快速分(fen)析任(ren)務，由上海立潤機電設備(bei)有限公(gong)司制(zhi)(zhi)造和集(ji)成，其中(zhong)，關鍵分(fen)析設備(bei)采用(yong)賽(sai)默飛(fei)世(shi)爾(er)的(de)ARL8860直讀光譜儀(yi)和ARL9900熒光分(fen)析儀(yi)，并配套專(zhuan)用(yong)的(de)SMS3500控(kong)制(zhi)(zhi)系統，保證(zheng)分(fen)析精度(du)。

 系統包(bao)括十五(wu)套風動(dong)(dong)送樣(yang)(yang)(yang)(yang)，管道總長達(da)7200米，實(shi)(shi)現(xian)4#高爐、AOD、VOD、BOF、LF、CC等多(duo)工(gong)位(wei)樣(yang)(yang)(yang)(yang)品(pin)(pin)直(zhi)送實(shi)(shi)驗室，完全取代人工(gong)送樣(yang)(yang)(yang)(yang)；樣(yang)(yang)(yang)(yang)品(pin)(pin)到站后自動(dong)(dong)接樣(yang)(yang)(yang)(yang)，試樣(yang)(yang)(yang)(yang)炮彈開(kai)蓋，樣(yang)(yang)(yang)(yang)品(pin)(pin)冷(leng)卻后經皮帶(dai)傳(chuan)送至(zhi)3500系統，3500機械手將樣(yang)(yang)(yang)(yang)品(pin)(pin)傳(chuan)送至(zhi)相應的制樣(yang)(yang)(yang)(yang)及分(fen)析設(she)備(bei)，自動(dong)(dong)識別樣(yang)(yang)(yang)(yang)品(pin)(pin)加工(gong)效果，實(shi)(shi)現(xian)標準(zhun)選點激發動(dong)(dong)作(zuo)，保(bao)證(zheng)分(fen)析條件一(yi)致性，提高分(fen)析精度；樣(yang)(yang)(yang)(yang)品(pin)(pin)分(fen)析數據經Lims實(shi)(shi)驗室數據管理系統返回(hui)至(zhi)委托單(dan)元，同(tong)時(shi)樣(yang)(yang)(yang)(yang)品(pin)(pin)經皮帶(dai)傳(chuan)送至(zhi)激光自動(dong)(dong)打標存檔單(dan)元。

 系統上線試運行后，已陸續完成Q195、Q235、410不(bu)銹(xiu)鋼(gang)、430不銹鋼(gang)、304不銹鋼(gang)等多鋼種的日常分析任務，分析人員只需在主控臺上查看，無需手動接樣、制樣、分析，工作強度大幅度下降；技術團隊目前集中精力跟蹤自動化運行，期望在滿足國家標準規定分析精度的基礎上，力爭與太鋼的分析精度相當，分析時間碳鋼≤180s、不銹鋼≤210s，自動化可開動率≥99.5%，更好的服務生產現場。